Rhino and the CNC Router: Final Assembly

Andra Berghoff
3 min readNov 29, 2020

So overall this process was sort of a nightmare. I picked the option that was supposed to be the “easiest” already knowing that I can make anything “easy” and make it the hardest process.

I originally went to Home Depot to get wood but the workers wouldn’t really help me so after some time I left and got the wood from Menards. After dropping the wood off I started by picking up the animals from the locker (not all of them made it). Some of them had to be a bit resized to fix torn bits. They were really rough and clearly were going to take a lot of work. I then started by trying to hand sand but I could tell after the first hour that I needed something to help if I wanted to keep my sanity. So I went to Menards and bought a orbital sander for about $20. Doing the orbital sanding of the sides and front/back took about an hour or two, so not awful.

Here you can see the sander

The next step after this was figuring out how to sand the insides and edges. This took a number of days to do as there was a lot of it and it was very rough. I’d say in total that part took about 7 hours to do, which was a nightmare that my hands, lungs, nose, and apartment are still recovering from.

Here you can see the rough edges and some of the sandpaper

The next step was putting the polyurethane on them to coat them. The instructions said to sand in-between layers, which as you could imagine, this sent me into deep emotional destress. So I decided maybe I just wouldn’t sand it. This was a mistake I will be correcting before I give them as gifts, but they are pretty nice right now regardless. I put about 3–4 layers of this painted on, which was also time consuming. After the first layer gassed my entire apartment I couldn’t take the fumes anymore and took them home to paint in my mother’s garage. This took a long time to do and is sadly still not 100% where I would like. Since I have to ship them to California I have decided to finish the last layer of sanding and painting out there, just incase something happens to them in transport.

The painting of the critters

Here are the (sort of) final shots of them.

(One more bunny accidentally left in my car not pictured)

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